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Depth introduction of quartz sand special vibrating screen! Case analysis of 10-100 tons per hour!

Time:2020-03-17 11:25:02 Author: Xianfeng Machinery Back

Depth introduction of quartz sand special vibrating screen! Case analysis of 10-100 tons per hour!

    Quartz sand is a non-metallic mineral. It is a hard, wear-resistant, and chemically stable silicate mineral that is widely used. Take the quartz stone plate as an example: it has the characteristics of no scratches, green environmental protection, and no oldness. Quartz sand is widely used in glass, abrasive, casting, filter, construction, plate, fire-proof materials, etc.

Screening purpose

   One is coarse sieve classification, and the other is fine sieve multilayer classification.

Quartz sand classification process

1. First, the stone is initially crushed by the coarse crusher, and then the produced coarse material is conveyed by the belt conveyor to the fine crusher for further crushing. The finely crushed stone enters the vibrating screen to separate out two kinds of stones to satisfy the sand making machine The grain size of the stone is sand, and the other part is fed back into the crusher. Part of the stone of the sand machine is made into sand. After being washed by the sand washing machine, the finished sand is made, and the other part is broken into the sand machine again.

2. The production line has a high degree of automation, low operating cost, high crushing rate, energy saving, large output, less pollution, easy maintenance, and the manufactured sand meets national standards. The product size is uniform and the shape is good.

Effective analysis of customer needs

1. Quartz sand is classified in multiple layers. Different particle sizes have different uses. Screening of any dry material with less than 7% water content and no sticky material. The finished coarse materials generally have 4 mesh, 8 mesh, 16 mesh, 30 mesh, 50 mesh, 80 mesh, 100 mesh, and 140 mesh. The sieving accuracy is more than 90%. It is required that the granularity of the same specification is uniform and tidy, and does not contain large particles and fine powder.

2. At present, due to the efficiency of the sand making machine of the quartz stone plate line, the sand making machine with an hourly output of 100 tons, the finished product only accounts for 20-30%. This requires a large-capacity probability screen to complete. 3-5 times of ordinary shaker.

Features of probability screen in quartz sand production line!

    The low service life of the screen is the soft rib of the linear screen. The service life of the screen is 15 days. The service life of the GLS probability screen can reach more than 40 days.

    The service life reaches 2 months, which is 2-3 times that of the linear sieve.

It is difficult to replace the screen. The linear screen is a network frame structure. If the screen of one layer is damaged, the network frame must be removed. It takes more than 1 hour to replace the screen. GLS probability

Screen replacement is easy, and you can replace any layer of screen you want to replace.

Sand production line generally has a high on-site environment, and frequent replacement of screens increases hidden dangers.

Probability sieve penetration rate, high sieving accuracy, mortar sieving, special curved screen design, fast bulk material, fast material discharge, no material layer formation, greatly

The sieving efficiency is improved, and the problems of slow feeding, thick material layer and impervious sieve of ordinary vibrating screen are solved.

The probability screen is equipped with an automatic screen cleaning device and an anti-blocking net design. The probability screen is designed with special materials and special rectangular holes and double-layered hook plates. The design is reasonable and durable.

The overall tightness is good, continuous operation, the probability screen is a reasonably scientifically designed fully enclosed structure, and the tightness is good. This equipment can be used with other equipment for continuous operation.

The probability sieve output can reach 80T per hour.

The linear sieve has a low output and the screening accuracy is not up to standard. Multiple screens must be used to complete it. The entire screening process is difficult to arrange and the cost is high.

Case: A production line of 20T per hour (finished product) needs to use 8 coarse screens, 8 fine screens, and 16 1235 linear screens to complete the classification of various specifications.

At present, one probabilistic sieve + two 1235 linear sieves can complete a finished product output of 20T per hour. If your production line only needs the classification of 5mm ~ 2.36mm ~ 1.2mm ~ 0.6mm, a probability screen can meet the output of more than 20T.

范围 Application scope

Natural sand screening line, mechanical sand screening line, commercial concrete mixing station, special mortar production line, quartz sand screening line, desulfurization site of power plant, etc.

物料 Gravel screen

Mechanism sands: limestone, potassium feldspar, calcite, dolomite, perlite, granite, river pebble, barite, basalt, zeolite, etc.

Natural sand: river sand, sea sand, river sand, foundry sand, quartz sand, tailings sand, etc.

目的 Gravel Screening Purpose

Multi-level classification of machine sand or natural sand is carried out through a probability screen, and the number of screens is: 5mm ~ 2.36mm ~ 1.2mm ~ 0.6mm. Some special mortars have been sieved to 0.3mm ~ 0.15mm ~ 0.075mm.


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